In
the 1950s the first power line markers were introduced.
They were made of fiberglass, were cone shaped, and hung
from the line with clamps. It turned out that the clamps
were expensive and, swaying on the line, eventually the
clamps wore into the line, in some cases bringing them
down
Aluminum markers were introduced,
however the orange paint wore off and the aluminum
reduced phase spacing.
Spherical markers were introduced
made of fiberglass, however it turned out that after
some years, the orange fiberglass color faded to a light
pink or white. After much testing, a new ABS plastic,
stronger and lighter and retaining color 10-15 times
better than fiberglass was used to make spherical
markers, as is the case today.
The spherical markers are held on
the line with preform, a utility splicing rod, As far as
we know, in 40 years we have never had a marker come off
of the line when held on with preform rods.
Around 1970, a competitor
introduced spherical fiberglass markers held onto the
line with rubber stripping. The rubber was bound to
deteriorate in the sun, the wind and the harsh elements,
as well as the motion of the line, so after a few years
the markers would slide up and down the wire. But the
price was cheaper than the better ABS plastic and the
preform method of attachment. In order to compete we
introduced the same method of attachment, but still
using the better material.
Most markers are mounted on shield
wires, because the FAA says: "They should be displayed
on the highest wire" which is always the shield wire, if
used. Standard markers have been successfully used on
the shield wires of 500 KV systems.
If mounted on the energized wire,
it has been the case that corona develops on the sharp
edges of the marker when the voltage on the energized
line is 150KV and higher, and the corona is sufficient
to sometimes bum the markers down. If the marker is to
be mounted on the energized line above 150KV, use the
Model 36EHV or the 24EHVX, which models have a
conductive coating, making them essentially a Faraday
cage and distributing the corona.
For greater conspicuity at night,
we can add strips of reflective tape on the outside of
the marker. It is a fact that helicopters and small
planes have flashing lights on at night which reflect
off of the tape and can be seen by pilots at 1500 to
2000 feet away.