Photovoltaics
P&R Technologies is a
distributor of nearly every high-quality brand of
solar electric or
photovoltaic (PV) module:
More importantly we
carry a significant stock to ensure our customers
have access to product.
Most commercially
available photovoltaic modules are comprised of
individual cells made from silicon, connected in
series and laminated behind glass or plastic.
Single-crystal silicon cells are the most efficient.
Polycrystalline (or multi-crystalline) cells are
slightly less efficient than single crystal cells.
Thin-film is 30% less efficient that single crystal.
Efficiency is also effected by cell coverage in a PV
module. Square cells can be packed very closely,
allowing most of the module surface to generate
power.
Modules made with
round cells will have a lower cost, but the space
between these cells in a module is effectively
wasted space, and causes the module to have less
power output for any given area. Some cells are
semi-round and will have an efficiency between round
and square cells. A module made with square
polycrystalline cells will be slightly more
efficient than one made with round single crystal
cells.
Module efficiency
determines the surface area that is required for any
given power output. The increased cost of higher
efficiency PV modules becomes beneficial if there
are space constraints. Less efficient modules will
require more mounting structures, increasing the
balance-of-systems cost. This is most important when
the modules are mounted on tracking mounts.
Thin-film modules are
made by depositing silicon on stainless steel foil
and encapsulating the foil in plastic. They are less
fragile than crystalline modules. Glass thin film
modules use much less silicon, and have a lower
cost, but are about ½ as efficient as other modules.
Some thin-film panels are flexible and can even be
rolled up, making solar electricity very mobile.
Testing has shown that there is a shorter panel life
expected for thin-film panels, some as low as 12
years, but to compensate some manufacturers are
extending 20 year warranties. Uni-solar, Solarex and
Siemens manufacture thin-film panels.
Panels come in various
output voltages. The standard is 12VDC nominal, but
other single output voltages (6, 24, 51VDC) and dual
output voltage panels (6 and 12VDC, 12 and 24VDC)
are also available. When working with higher
voltage, such as water pumping or utility-intertie
systems, higher voltage panels are convenient. Or if
you need to charge a 6 volt battery, the lower
voltage panels are required.
We sell PV modules in
sizes that range from ½ watt to 300 watts. Most
large power systems are built from arrays of modules
in the 75 to 120 watt range. This wattage is high
enough to be a significant part of the system and
that the physical size is not too large to lift and
position. 40 to 55 watt modules are a good choice
for small systems such as small water pumping
systems, or in any system where less than 75 watts
is required.
The 120 and 300 watt
modules reduce labor by reducing interconnections.
300 watt modules must be shipped by truck in wooden
crates so they are most economical when used in
systems requiring over 3000 watts of PV modules.
They are often used in very large and utility
intertie systems and can reduce wiring by as much as
80%, lowering overall system cost and increasing
system reliability.
It is important to use
UL listed panels for NEC compliance in i
nspected
systems. However, UL listed panels generally do not
differ from unlisted panels. UL listing is expensive
and may add to the panel price. Class 1, Division 2
FM approval for explosion resistance is required
near gas and oil pipelines. A class A fire rating
may be required in some commercial rooftop
applications.
The mechanical
specifications of PV modules are also important.
Junction boxes differ by their size, type of
connectors and whether they will accommodate
conduit. Presently, most commercially available
panels have well-designed junction boxes. Some
module manufacturers offer interconnection cables
that, although expensive, can simplify and expedite
installation. Some small modules (usually 30 watts
or less) come with wire leads and have no junction
boxes. Most PV modules are framed with aluminum and
have bolt holes that allow them to be attached to
mounting structures.
There are some unique
frame options available that simplify mounting
without racks for RV, roof and flush mounting. (Some
modules are also available unframed for special
applications.) Most manufacturers use tempered, high
light transmission glass that allows more of the
sunlight to the cells and breaks without shards. The
encapsulate (the material sandwiched between the
face glass and PV cells) has been greatly improved
since PV production began, and discoloration and
breakdown is no longer an issue in modern modules.